1. Why Old Tower Parts Waste Your Money
Many factories still use old types of tower packing, like Raschig rings. Think of these like drinking through a clogged straw. They cause several big problems:
● Wasting Energy: Old packing like Raschig rings makes it hard for liquids and gases to move through the tower. This means your pumps have to work extra hard, using way more electricity – sometimes 20% more! It’s like driving a car that guzzles gas.
○ Real Savings Example: One factory saved $500,000 a year on energy costs just by switching from old packing to Sutong's newer type!
● Breaking Down: Old parts, especially metal trays, can crack or corrode (rust) when they get too hot or are used with strong chemicals. When parts break, you have to shut down the whole process for repairs. This wastes time and money.
○ Real Problem Example: A fertilizer factory lost 18 days of work each year just fixing broken tower parts.
● Pollution Fines: Governments have rules about pollution. Factories need to reduce harmful emissions (like CO₂) and stop releasing toxic wastewater. Old, inefficient equipment often can't meet these rules, leading to big fines.
2. Sutong's Smart Solution: Save Energy, Stop Breakdowns
At Sutong Technology, we create better tower internals that solve these problems. Our "Triple-Shield Solution" uses parts that are:
● Smarter (Use Less Energy): Our special "Wall-Flow-Free" structured packing has a unique design, like a honeycomb. It lets liquids and gases flow very easily – no more clogging! This cuts pressure drop in half, meaning pumps work less and you save lots of energy. It works much better than old Raschig rings.
○ Real Success Story: A big petrochemical company used our packing and could process 35% more material while saving over ¥9 million ($1.2 million USD) in energy costs per year!
●
Stronger (Last Longer): Our KST-K Diamond Floating Valve Trays are built tough. They are made from special materials that resist heat and strong chemicals. They passed tests even from strict companies like Mitsubishi Chemical.
○ Client Feedback: One chemical company said, "After putting in Sutong's KST-K trays, we haven't needed any replacements in 8 years! It saved us ¥4.2 million ($580,000 USD)."
● Greener (Help the Planet & Meet Rules): Because our parts save energy, they help reduce your factory's carbon footprint. They also help make sure your processes meet tough environmental rules, avoiding fines.
We also use smart computer tools (like Aspen Plus) to check how your tower is working and find ways to make it even better. We can even add sensors to watch the tower's health 24/7 and warn you before problems happen!
(Note: How much you save can depend on your specific factory setup. Our engineers can help figure that out.)
3. Proof: How Sutong Helps Big Companies
We don't just talk about good results – we deliver them! We've worked on over 10,000 projects for companies big and small. Here are a few examples:
● Petrochemicals (Zhejiang Petrochemical): Used our packing, increased production by 35%, and saved ¥12 million ($1.6 million USD) a year.
● Chemicals (Jiangsu Golden Bridge): Used our strong trays, had a perfect startup, and saved millions by avoiding repairs for 8 years.
● Environmental (Puyang Yongjin): Used our solutions to clean wastewater better, allowing them to reuse 40% of it and protect the environment.
4. Sutong: A Name You Can Trust
Why do so many companies choose Sutong?
● Experience: We started way back in 1986. That's almost 40 years of learning and improving!
● Expertise: We work with top universities and have smart engineers who design the best solutions. We know tower internals inside and out.
● Quality: We make everything carefully in our modern factories. We have official certifications (like ISO 9001 for quality and ISO 14001 for environmental care) that prove we meet high standards.
5. Better Parts for a Cleaner Planet
Saving energy and money is great, but helping the Earth is important too. Sutong's technology helps you do both.
● Less Energy = Less Pollution: Using less power means lower carbon emissions.
● Future Ideas: We are always working on new ways to make industry cleaner, like technology to capture CO₂ right from factory smoke or ways to separate chemicals using much less energy.
Our goal is to help factories be both efficient and environmentally friendly.
6. Conclusion: Time for an Upgrade?
If your factory is still using old tower internals and packing like Raschig rings, you are likely wasting energy, risking breakdowns, and possibly facing pollution fines.
Sutong Technology offers a clear path forward:
● Our smarter packing saves energy compared to old Raschig rings.
● Our stronger trays last longer and reduce downtime.
● Our greener solutions help you meet environmental goals.
With nearly 40 years of experience and over 10,000 successful projects, Sutong is the partner you can trust to improve your operations.
EN 
CN
EN
RU
AR
JA
DE
FR
ES